OrderORD-260819-001
Destination palletDST-0001
AGV missionAGV-OUT-0001
Source lanes 4 / 4 ready
Verified placements0
Digital twin
Four infeed conveyors · one AGV docking station
Drag to rotate · Scroll to zoom
VISION HOLD
Orientation mismatch detected
PROJECTOR TARGET
Awaiting plan
Source pallet
Planned placement
Vision verified
Error / hold
Available inventory
One SKU / carton size per source pallet · top-accessible cartons only
Four source pallets at the picking face
3D mixed-case planning
Build a stable, space-efficient load from four carton sizes
Planned destination pallet
PLAN V001Planned carton sequence
0 cartons| # | Source | SKU | Carton QR | Size (mm) | Layer | Position | Rotation | Support |
|---|
Chain of custody
Every carton is linked to the outgoing AGV mission
WMS order—
→
Source pallet—
→
Carton QR—
→
Destination pallet—
→
AGV mission—
Operator & system activity
0 events| Time | Event | Identity | Result | Operator / system |
|---|
Control boundary
Offline simulated handshakes
The simulator plans and verifies; site controls move equipment
Level 4WMS / ERPOrder · SKU · customer rules
↕
Level 3Aetec softwareOptimize · guide · verify · trace
↕
Level 2WCS / PLCConveyors · interlocks · source release
↕
Mobile flowAGV managerDock ready · collect · mission complete
Live simulated handshake
HEARTBEAT 0000Operating assumptions
- Four source conveyorsOne source pallet is presented on each lane at the same time.
- Homogeneous source loadsEach source pallet contains one SKU and one carton size; the four lanes may differ.
- Top-accessible pickingThe operator never removes a carton from under another carton.
- Forklift AGV dockingThe destination pallet stays at the dock until final verification and AGV release.
- Mandatory identity checkSource pallet, carton, destination pallet and AGV mission are scanned or electronically confirmed.
Data required for a real project
Master dataSKU, carton dimensions, weight, orientation, crush and fragility rules
Order dataOrder lines, quantities, customer pallet rules, priority and cut-off time
Material flowConveyor tags, WCS messages, source replenishment and AGV docking sequence
TraceabilityQR format, serialisation level, image retention, audit and export requirements
Safety and degraded mode
The production web application must not own functional safety. Conveyor motion, docking permissives, emergency stops and guarded-area interlocks remain with the safety-rated control system.
Vision unavailableScan + manual confirmation
Projector unavailableTablet coordinates + layer view
WMS link unavailableFinish released order; hold new work
AGV unavailableHold completed pallet at dock