AETEC · OFFLINE DIGITAL TWIN · DEMO

Multi-Objective 4×4 Guided Palletizing

4 SOURCE 4 AGV DOCKS 16 PROJECTORS 8 QR SCANNERS Ready
Active sampleHT-A · Low Profile
Sample runs0 / 20
Destination pallets0 / 80
Source conveyors 4 / 4 ready
AGV docking points 4 / 4 docked
Vision + QR checks0
4-source / 4-destination digital twin

Four mixed source pallets → four forklift-AGV pallet docks

Drag to rotate · Scroll to zoom · Top view confirms exact station count
DOCK HOLD Vision mismatch detected
PROJECTED PICK / PLACE INSTRUCTION SKU-A · 0° · QR FACE UP
Mixed-size source cartons Source pick projection Destination footprint Vision FOV / verified Overhead QR scan zone AGV docking interlock
Incoming inventory

Four source pallets · mixed carton sizes inside every pallet

Each station: 2 projectors + Vision + overhead QR scanner
Outgoing flow

Four destination pallets at four forklift-AGV docking points

Each dock: pallet + AGV mission + 2 projectors + Vision + QR scanner
Weighted multi-objective optimizer

Choose objectives, tune the ratio and compare real trade-offs

Objective strategies

16 deterministic presets

SP-A · Maximum Cube

Objective weighting ratio

Effective mix = 100%
LOCKEDNo overhang · QR face up · payload limit · heavy-low · fragile protection
Selected destination plan

Dock D1 · pallet

Pareto-style comparison

Compare the recommended plan with space-, value- and safety-biased alternatives

Same cartons · same hard constraints

Selected dock sequence

0 cartons
#SourceCarton / SKUSize / kgValueLayerXYZ (mm)OrientationSupportState
Automated coverage runner

16 optimizer samples × 2 waves × 4 destination docks = 128 pallets

Sample waves0 / 20
Destination pallets0 / 80
Current seedAETEC-4401
AutomationREADY

One click runs every engineered strategy twice. In each wave, D1–D4 load in parallel, pass destination QR + final Vision QA, release, depart and automatically receive the next four pallets.

Carton-level chain of custody

Source QR + Vision → optimizer slot → projected placement → destination QR + Vision → AGV release

Scenario / seed—
→
Source pallet—
→
Carton QR—
→
Optimizer slot—
→
Dock pallet / AGV—

System event ledger

0 events
TimeEventSource / cartonDestination / AGVDevicesResult
Control and safety boundary

Aetec optimizes, guides, verifies and traces; site controls own motion and safety

Offline simulated handshakes
Level 4WMS / ERPOrders · SKU masters · customer rules
↕
Level 3Aetec optimizer + trace8 objectives · 16 presets · weighted replan
↕
Guidance16 projectors + 8 Vision + 8 QRName · orientation · QR face-up · pick / place verification
↕
Level 2WCS / PLC / Safety4 conveyors · dock interlocks · permissives
↕
Mobile flowAGV managerD1–D4 request · dock · collect · complete

Live simulated handshakes

HEARTBEAT 0000

Production design rules

  • Projector geometry: two overhead units per station, calibrated to a broad working surface—not laser pointers.
  • Projected instruction: show carton name, target footprint, orientation arrow and “QR FACE UP” at every pick and place point.
  • QR identity: one overhead scanner at each source and destination station confirms carton and pallet identity.
  • Vision acceptance: verify carton identity at source and XYZ / rotation / dock at destination before commit.
  • Dock release: final load QA, interlock and AGV handshake are mandatory before departure.
  • Fallback: projector outage routes guidance to the operator display with manual confirmation under site SOP.
  • Demo boundary: browser randomization, local storage and generated QR graphics are prototype-only.
Exact hardware manifest

Eight stations · sixteen projectors · eight Vision units · eight QR scanners

16 P · 8 V · 8 QR